Heat Pump Energy Strongly Depends on Fan Speed Setting

A few weeks ago I noticed that the Mitsubishi mini-split heat pumps in my house were consuming considerably more electric energy than those in my guest cottage. This applied especially to the large heat pump (15 kBtu/h) in my house living room which carries the most load.

Since then I have looked at this more closely and concluded that the excessive energy use is assocated with the fan speed settings on the heat pumps. The fans on both house heat pumps were set to Auto while the ones in the cottage were set to High (setting 4 of 5 possible manual fan speed settings). When I switched the fan mode of the house heat pumps from Auto to High their energy consumption decreased by 30-50%. That is, they supplied more heat while using less electric energy. The change was substantial.

The data that support this conclusion are convincing. The first measurements I made were to determine the heating COP for the living room heat pump. I did this 3-4 times on different days with different outside temperatures. I obtained COP numbers like 1.95, 1.15, and 1.14. This concerned me so I reached out to my installer, Dave’s Appliance. They, in turn, told me they passed my information along to Mitsubishi. In the intervening two weeks I have not heard back from either.

I don’t know why but at some point I wondered if the fan setting might be involved. Both guest cottage and house were to be unoccupied for a few days so I set the heat pumps in both to maintain an interior temperature of 60oF, 24-hours-a-day. In addition I wrote a Home Assistant automation to change the fan speed setting at midnight so that I could observe the impact of this change on energy use. I performed this experiment with the 15 kBtu/h house living room heat pump and also with the 18 kBtu/h cottage heat pump. For both heat pumps I observed similar results. The heat pumps used 40-50% less power when the fan mode was set to High as compared to when the mode was set to Auto. I also determined that the heat pump used excess power when the fan mode was set to Medium (3rd of five manual settings). I did not try any of the slower fan settings. I have confirmed similar energy savings when the fan is set to Very High (5th of five manual settings). I believe that these conclusions apply to all four of my heat pumps, though the level of savings may vary.

After I changed the living room heat pump fan speed setting to High I again measured its heating COP. This time I obtained a value of 3.7 when the outside temperature was 30oF.

I should mention that each of my four heat pumps make use of the wireless remote temperature sensor sold by Mitsubishi. It can be purchased on Amazon. In principle, this should seemlessly integrate with my heat pumps.

This seems to me to be an important result. If I were not metering (and paying attention to) my heat pump energy I would not know they are not operating efficiently. They are producing heat and the room is comfortable. Heat pump energy use is not monitored for most installations.

But energy (and associated cost and carbon) savings is the only reason to invest in heat pumps rather than inexpensive electric baseboard heaters. After all, electric base board heaters provide more stable and quieter heat and are cheaper to install. If heat pump operation does not deliver the promised savings the heating costs and carbon footprint will not meet expectations. It is quite possible that thousands of heat pump installations in New England alone are using 50% more energy than necessary because their fans are set to Auto mode. It seems to me that Mitsubishi should care.

I don’t know if this problem is related to my use of remote wireless temperature sensors, or if it also would apply even using the internal temperature sensors. (I will not be able to disconnect my remote sensors in order to test this until I return to Maine after Christmas.) It is possible that Mitsubishi software that controls the fan may be written only for the internal tempearture sensors and is not approriate when connected to a wireless temperature sensor. I have seen nothing on the Mitsubishi web site that suggests this.

I should point out that when one uses either Kumo Cloud or the remote control to change settings on the heat pumps this often changes many other heat pump parameters. For instance, if you point the remote at the heat pump and raise the temperature, the remote also sends other parameters it has saved for fan speeds, direction, etc. Someone might set the heat pump fan speed to High using the Kumo Cloud phone app, then later adjust the set temperature with the remote and inadvertently change the fan (and other) settings to those saved on the remote.

One final comment. I did find that the temperature fluctuations were smaller when the fan was in Auto mode than when the fan was set to High or Very High. So there does seem to be a tradeoff between energy savings and temperature control. Experiments continue to better quantify this.